High Quality Steel Drum Manufacturing Line

CZPT metal drum creation line

 

I. Uncooked components use/production ability
 

Plate thickness (mm) Finihed drums (pcs/T) Creation potential (kg/pc)
one.two forty one 21.5
1.0B Up and base covers one.two forty seven 19
Drum physique one.
1. 50 18
.9B Up and base addresses one. 54 16.eight
Drum entire body .9
.nine 56 sixteen.two
.eight   97 ten.28

 

II. CZPT steel drum producing facilities

A. Entrance part equipment
1. Decolier
two. CZPT Up-coiling gadget
three. CZPT supporter
four. Facet deviation rectifying device
five. Sizing & flattening device
six. Cutting device – for drum human body
7. Slicing device – for squander sheet
8. Arch form guiding gadget
nine. Stacking vehicle
10. CZPT technique
eleven. CZPTtric manage system
twelve. Prime & Base include conveyor unit

one.CZPT Up-Coiling  Device

   a) Up-Coiling Assist Platform is for storing steel coil and facillitate Content Feed Trolley for offering content.

   b) Material Feed Trolley is used for have metal coil.. It is operated with hydraulic method to push cylinder for

   reciprocating linear movement and gear box to produce metal coil in parallel to the heart of uncoiling device so as to

   assure the repairing.

2.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .six-1.2mm

c)Motor energy: 5.0KW

d)Uncoiler capacity: 10t

e)Within diameter: ¢470-520mm, Exterior diameter: ≤¢1200

f)CZPT dimensions: 3900x1500x1940(mm), Whole bodyweight: 5T

three.Sizing &Flattening CZPT
Limited introduction:7 rollers functioning,servo automated sizing,worm and equipment adjust the leveled plate thickness.

Function:The clearances of up and down rollers can be altered by the upper hand-wheel whilst figure can be demonstrated by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Main technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.6-one.two(mm)

four. Chopping CZPT
Purpose: Lower the leveled steel plate into drum human body.

Primary technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor power: 3.0KW

d)Reducing ability:≤20 instances/min

e)CZPT measurement:1800x950x1500(mm),Complete excess weight: 3T

 5.CZPT Station

Operate:Offer oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn machine to make confident stably doing work.

Primary technics:

a)Motor power:seven.5KW

b)CZPT dimension:800x800x1500(mm),Overall weight: .5T

6.CZPTtric Manage Method
Purpose: Control the decoiler,flattening machine and other front part equipments operating.

B. Cover tools
1. Prime & Base go over mould
2. Double locking mould
3. 63T pressing device
four. 160T pressing machine
5. Pre-coiling & Gluing machine

1. Prime & Bottom protect mould

Quick introduction:Equipped with two sets of 160T urgent devices

Operate: Punching the base cover

Main technics:

a)Motor energy:18.5KW

b)Functioning capability:five-26 pcs/min

c)CZPT size:2185x1420x3070(mm),Total excess weight: 14.5T

two.Drum Injection CZPT

Quick introduction: Equipped with one particular established of 63T urgent machine

Double punching mould: punch oil filler and breathable mouth of the base go over.

CZPT measurement: 710x480x300(mm)

Overall fat: .5T

Double locking mould: lock oil filler and breathable mouth of the bottom include.

CZPT measurement: 710x480x300(mm)

Total weight: .5T

Principal technics:

a)Motor energy: 11KW

b)CZPT dimensions :1800x1232x2550(mm)

c)Complete excess weight: 5.5T

3.Pre-Coiling & Gluing CZPT

Short introduction: Pre-coiling machine for the bottom include, cylinder push the cam to function, automatic glue- spaying program.It has rewards of protection,stablity, sleek edging.

 Main technics:

a)CZPT dimension:1600x1400x1350(mm)

b)Complete fat: four.5T

C. Middle segment equipment

1. Stacking desk
2. Circle-rolling equipment
3. Seam welding equipment
four. Edging & Beading device
five. Corrugation (W Rib) equipment
six. Edge-curling device
seven. Express device
8. CZPTtric manage technique
9. Leakage examining machine

one.Circle-rolling CZPT

Brief introduction:3 rollers functioning.

Principal technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.6-1.two(mm)

c)Circle diameter:≤570mm

d)Motor electrical power:one.5KW

e)CZPT dimension:2200x750x1300(mm),Overall fat: 1.5T

2.Seaming CZPT(BH-one hundred fifty-5Z)

Brief instruction:This automatic seaming equipment dismisses the location welding method,it is our freshly  developed drum seaming equipment.All of elements adopts domestic outstanding raw material,cupreous welding rollers.

Principal technics:

a)Welding CZPT capability:150KVA

b)Driving variety: pneumatic 

c)Recent: alternating current

d)Frequency range: substantial frequency

e)Functioning theory : contravariant 

3.Edging&Beading CZPT

Brief introduction:controlled by PLC,hydraulic push

Principal technics:

a)Beading peak:≤14mm

b)Drum peak:894-905(mm)

c)CZPT method strain:8Mpa

d)Air stress:.1Mpa

e)CZPT size:3700x700x1600(mm),Whole bodyweight: 5T

CZPT Station:

Principal technics:

a) CZPT dimension: 1800x860x1700 (mm)

b) Total excess weight: 1T

c) Motor energy: 22KW

4.Corrugation (W rib) CZPT

Limited introduction:controlled by PLC,hydraulic push

Principal technics:

a)Corrugating top:≤3mm

b)W rib top:≤9mm

c)Drum top:884-895(mm)

d)W rib space:280mm

e)Motor power:11KW

f)CZPT measurement:4500x650x2100(mm),Complete bodyweight: 7T

CZPT station:   

a)CZPT size:1800x860x1700(mm)

b)Total weight: 1T

c)Motor energy: seven.5KW

5.Edge-Curling CZPT

Quick introduction:controlled by PLC,hydraulic push,7 layers edge curling.

Primary technics:

a)Drum height:886-897(mm)

b)Motor electricity:45KW

c)CZPT measurement:4800x1300x2200(mm),Overall fat: 13T

CZPT station:   

a)CZPT measurement:1800x860x1700(mm)

b)Complete bodyweight: 1T

c)Motor power: seven.5KW

six.  Leakage Checking CZPT

Short introduction:Manual/automated handle,pneuma lock.

Major technics:

a)Examining drum diameter:560-570(mm)

b)Drum peak:886-897(mm)

c)Force:.03Mpa

d) CZPT measurement:2530x700x1100(mm),Overall weight: 2T

7.Multi-part Convey Gadget

Limited introduction:Convey the drum physique to be edged,beaded,Corrugated W rib reinforced and sealed base include with PLC managing.

Major technics:

a) Motor power:4.0KW

b) CZPT dimension:11000x2100x1000(mm)

c) Whole fat: 3T

D. Rear area products
one. Front area trans-line
2. Degreasing & Phosphorization place
3. Washing & Drying area
4. Overturn products
5. Portray room
6. Front drum-separation equipment
seven. Drying area following painting
eight. Bck drum separation equipment
9. Air cooling method
10. Rear part trans-line
11. CZPTtric control program

1. Degreasing & Phosphorization Room

Quick introduction: This portion is utilized to transportation the drums,controlled by PLC, adopts spraying gadget to computerized thoroughly clean the coil, phosphorize and washing the grease on the drums. The conveyor unit adopts exceptional metal, inwalls are created of  1mm metal plate.

Main technics:

a)CZPT measurement:36000x2110x2060(mm)

b)Whole fat: 30T

2. Washing & Drying Place

Brief introduction:Drying the drinking water on the surface area of the drum, controlled by PLC.The entire device adopts fuel heating gadgets.Enthusiast is put in on the prime of the area, so that hot and biking wind can be produced to velocity up the drying.

Principal technics:

a) Motor power:25KW

b) CZPT size:20000x1920x3600(mm)

c) Total weight: 25T

three.Painting Area(double colours)


Operate:  The conveyor device is managed by PLC, rotating table make the drums closely, painting program paint the drums in & outdoors with the spray gun. One particular color or numerous can be alternative. Mode of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand name, Painting tools is made of Chang CZPT.

Main technics:

a) Motor energy: 55KW

b) CZPT size: 7400x4990x3600(mm)

c) Total weight: 15T

4.Entrance Drum Distributor

Operate: Transport the drums to the conveyor line of outside painting&stiffening area, the cylinder is controlled by PLC.

Main technics:

a) Motor energy: 2.0KW

b) CZPT dimensions: 1500x1050x800(mm)

c) Total fat: 1T

five.Drying Line after Portray

Function: The conveyor unit is managed by PLC, adopts fuel heating inwall of the area is outfitted with heating tubes. Enthusiast is set up on the top of the area, so that dry the paint.

Primary technics:

a) Motor electrical power: 35KW

b) CZPT size: 36000x2100x4300(mm)

c) Total bodyweight: 30T

6.Down-drum Roller Trans-line

Perform: The gadget transports the dried drums to the ground.

Primary technics:

a) Motor power: one.5KW

b) CZPT size:2000x900x800(mm)

c) Whole bodyweight: .3T

seven.Overturn CZPT

Function: Alter the point out of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.

Main technics:

a) CZPT measurement: 1400x690x850(mm)

b) Overall bodyweight: .5T

 

 

 

 

 

 

   

 

 

 

 

 

High Quality Steel Drum Manufacturing Line