Product Description
Product Description
Boqiang Drive K Series Helical -Bevel Geared Motor
Features:
-High efficiency: 92%-97%;
-Compact structure: Small offset output, two stage and three stage are in the same box.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Technical parameters
| Ratio | 3.41-289.74 |
| Input power | 0.12-160KW |
| Output torque | 61-23200N.m |
| Output speed | 5-415rpm |
| Mounting type | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, CHINAMFG flange mounted, Flange-mounted with extended bearing hub |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | R17-R167 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147,157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Efficiency | 92%-97% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
Product Parameters
| Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) |
| R/RF18 | 20mm | – | 0.18~0.75 | 3.83~74.84 | 85 |
| R/RF28 | 25mm | 16mm | 0.18~3 | 3.37~135.09 | 130 |
| R/RF38 | 25mm | 16mm | 0.18~3 | 3.41~134.82 | 200 |
| R/RF48 | 30mm | 19mm | 0.18~5.5 | 3.83~176.88 | 300 |
| R/RF58 | 35mm | 19mm | 0.18~7.5 | 4.39~186.89 | 450 |
| R/RF68 | 35mm | 19mm | 0.18~7.5 | 4.29~199.81 | 600 |
| R/RF78 | 40mm | 24mm | 0.18~11 | 5.21~195.24 | 820 |
| R/RF88 | 50mm | 28mm | 0.55~22 | 5.36~246.54 | 1550 |
| R/RF98 | 60mm | 38mm | 0.55~30 | 4.49~289.6 | 3000 |
| R/RF108 | 70mm | 42mm | 2.2~45 | 5.06~245.5 | 4300 |
| R/RF138 | 90mm | 55mm | 5.5~55 | 5.51~223.34 | 8000 |
| R/RF148 | 110mm | 55mm | 11~90 | 5.00~163.46 | 13000 |
| R/RF168 | 120mm | 70mm | 11~160 | 8.77~196.41 | 18000 |
1 Stage
| Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) |
| RX/RXF38 | 20mm | 16mm | 0.18~1.1 | 1.6~3.76 | 20 |
| RX/RXF58 | 20mm | 19mm | 0.18~5.5 | 1.3~5.5 | 70 |
| RX/RXF68 | 25mm | 19mm | 0.18~7.5 | 1.4~6.07 | 135 |
| RX/RXF78 | 30mm | 24mm | 1.1~11 | 1.42~5.63 | 215 |
| RX/RXF88 | 40mm | 28mm | 3~22 | 1.39~6.44 | 400 |
| RX/RXF98 | 50mm | 38mm | 5.5~30 | 1.42~5.82 | 600 |
| RX/RXF108 | 60mm | 42mm | 7.5~45 | 1.44~6.65 | 830 |
| RX/RXF128 | 75mm | 55mm | 7.5~90 | 1.56~6.47 | 1110 |
| RX/RXF158 | 90mm | 70mm | 11~132 | 1.63~6.22 | 1680 |
R series gear units are available in the following designs:
1.R.. Y.. Foot shaft extension mounted helical gear reducer
2.RF.. Y.. Flange shaft extension mounted helical gear reducer
3.R.. R.. Y.. Base shaft extension mounted combined helical gear reducer
4.RF.. R.. Y.. Flange shaft extension mounted combined helical gear reducer
5.R.. AD.. Foot shaft extension installation, shaft input helical gear reducer
6.RF.. AD.. Flange axial extension type installation, shaft input helical gear reducer
7.R.. R.. AD.. Foot shaft extension mounted combined, shaft input helical gear reducer
8.RF.. R.. Y.. Flange shaft extension mounted combined, shaft input helical gear reducer
9.R or RF.. P or SF.. Coupling flange input type helical gear reducer (used when the motor user is equipped with or equipped with special motors)
Mounting poKition:
PoKition of the motor thermal box:
Input power rating and permissible torque:
Gear unit weight:
Photos of the factory area
ZHangZhoug Boqiang Transmission Co., Ltd. was established in 2002 and is a high-tech enterprise that integrates design, development, manufacturing, and operation, producing and selling reduction motors and power transmission equipment. The company is located in Oubei Town, HangZhoua County, at the forefront of national reform and opening up, known as the “Little Xihu (West Lake) Dis.” of HangZhou. Close to National Highway 104 and east to HangZhou International Airport and Xihu (West Lake) Dis. International Container Terminal; South to HangZhou Railway Station and Passenger Transport Center; There are also many national tourist attractions such as Yandang Mountain and Xihu (West Lake) Dis. River. With convenient transportation and unique geographical location, it is highly welcomed by domestic and foreign users.
Our company produces 12 series of helical gear reducers for various purposes, including shaft mounted helical gear reducers, helical bevel gear reducers, helical worm gear reducers, spiral bevel gear steering boxes, worm gear reducers, continuously variable transmissions, spiral elevators, and large gearboxes. The power coverage is 0.12-2000kw, with a reduction ratio of 1.25-30000. Various combinations, deformations, and specialized products can meet most industrial requirements. The R, K, F, and S series reducers adopt the modular design principle of unit structure, greatly reducing the types of components and inventory, and greatly shortening the delivery cycle. The components have strong universality and low maintenance costs.
Boqiang has a leading position in China in terms of technology level and product market share. The products are widely used in various fields such as metallurgy, light industry, packaging, medicine, petroleum, chemical industry, lifting and transportation, three-dimensional parking, printing and dyeing, elevators, wind power, etc. Boqiang Company has excellent performance. The transmission technology experts from the headquarters and numerous application engineers and after-sales service technicians from various regional offices provide you with rapid and comprehensive technical consultation and comprehensive services.
Looking back at the past and looking CHINAMFG to the future, Boqiang has always been on the way forward, constantly improving and surpassing itself with high-quality products and comprehensive services, and winning the favor of the market and customers. We are willing to work together with people of insight from all walks of life to create a more brilliant tomorrow.
Processing equipment
Testing equipment and quality control
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
Supporting equipment
Packaging And Transportation
FAQ
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc.
Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection.
Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice.
Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on.
Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.
| Application: | Motor, Machinery |
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| Function: | Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Operation of a Hydrostatic Variable Gearbox in Heavy Machinery
A hydrostatic variable gearbox, commonly found in heavy machinery, operates using a hydraulic transmission system to control speed and torque:
The key components of a hydrostatic variable gearbox include:
- Hydraulic Pump: Converts mechanical energy from the engine into hydraulic pressure.
- Hydraulic Motor: Converts hydraulic pressure back into mechanical energy to drive the machinery.
- Variable Displacement Pump: Allows for the adjustment of hydraulic fluid flow rate.
- Control Valves: Regulate the flow of hydraulic fluid to control the speed and direction of the machinery.
The gearbox operates as follows:
- The hydraulic pump draws in hydraulic fluid from a reservoir and pressurizes it.
- The pressurized hydraulic fluid is directed to the hydraulic motor, which converts it into mechanical energy to drive the machinery.
- The variable displacement pump allows the operator to adjust the amount of hydraulic fluid flow, thereby controlling the speed of the machinery.
- The control valves direct the flow of hydraulic fluid to control the direction of movement (forward or reverse) and the speed.
This system offers excellent control over the machinery’s speed and torque output. By adjusting the hydraulic fluid flow rate and the angle of the hydraulic motor’s swashplate, operators can achieve precise control over the heavy machinery’s movement and performance.
Lubrication Requirements for a Variable Gearbox
A variable gearbox, like any other gearbox, requires proper lubrication to ensure smooth operation and longevity. The type of lubrication needed depends on the specific design and components of the gearbox. Here’s what you should consider:
- Lubricant Type: The lubricant used should be compatible with the materials and components within the gearbox. High-quality transmission fluids or gear oils are commonly used for variable gearboxes.
- Viscosity: The viscosity of the lubricant is crucial for maintaining proper lubrication under different temperature conditions. The manufacturer’s recommendations or specifications should guide your choice of lubricant viscosity.
- Friction and Wear Protection: Variable gearboxes often have components that experience varying levels of friction. The lubricant should provide good wear protection and minimize friction to ensure efficient operation and minimize heat generation.
- Cooling Properties: Some variable gearboxes, especially those in heavy-duty applications, can generate significant heat. The lubricant should have effective cooling properties to dissipate heat and prevent overheating.
- Seal Compatibility: The lubricant should be compatible with any seals or gaskets in the gearbox, ensuring they remain effective in preventing fluid leaks.
- Regular Maintenance: Regular oil changes and maintenance are essential to keep the lubricant in optimal condition. Follow the manufacturer’s recommended maintenance schedule for oil changes and inspections.
It’s important to refer to the vehicle or equipment manufacturer’s recommendations for the specific lubricant type, viscosity, and maintenance schedule that best suit your variable gearbox. Proper lubrication will contribute to the gearbox’s smooth operation, efficiency, and overall longevity.
Variable Gearbox vs. Traditional Gearbox: Key Differences
A variable gearbox, such as a Continuously Variable Transmission (CVT), differs from a traditional gearbox by offering an infinite number of gear ratios within a specific range. This contrasts with traditional gearboxes that have a fixed set of discrete gear ratios. Variable gearboxes use mechanisms like pulleys, belts, or gears to provide seamless transitions and optimize engine efficiency. In contrast, traditional gearboxes require manual or automatic shifting between preset gears. Variable gearboxes offer smoother acceleration, better fuel efficiency, and adaptability to varying conditions, while traditional gearboxes may have noticeable gear shifts and are limited to the available gear options.
editor by CX 2023-10-20