Product Description
Product Description
wholesale high torsional rigidity variable speed gearbox for medical robots
WF series variable speed gearbox for 5 axis machining center developed and manufactured by WEITENSTAN together with German and ZheJiang technicians for many years.
High precision miniature cycloidal gearbox has the characteristics of smaller, ultra-thin, lightweight and high rigidity, anti-overload and high torque. With good deceleration performance, smooth operation and accurate positioning can be achieved. Integrated design, can be directly connected with the motor, to achieve high precision, high rigidity, high durability and other advantages. It is designed for high speed ratio, high geometric accuracy, low motion loss, large torque capacity and high stiffness applications. The compact design (minimum OD ≈40mm, currently the world’s smallest precision cycloidal pin-wheel reducer) allows it to be installed in limited Spaces.
Reducer drawings
Detailed Photos
Product Advantage
wholesale high torsional rigidity variable speed gearbox for medical robots
advantages:
1, fine precision cycloidal structure
Ultra flat shape is achieved through differential reduction mechanism and thin cross roller bearing, contributing to the compact size of the equipment. The combination of small size and unmatched superior parameters achieves the best combination of performance, price and size (high cost performance).
2. Excellent accuracy (transmission loss ≤1 arcmin)
Through the complex meshing of precision cycloid gear and high precision roller pin, higher transmission accuracy is achieved while maintaining small size and high speed ratio.
3, high rigidity
Increase the mesh rate to disperse the load, so the rigidity is high.
4. High overload capacity
It maintains trouble-free operation under abnormally low noise and vibration conditions while ensuring excellent overturning and torsional stiffness parameters. Integrated axial radial cross roller bearings, high load capacity and overload capacity of the reducer, can ensure users to provide a variety of temperature range of applications.
5, the motor installation is simple
Electromechanical integration design, can be directly connected with the motor, any brand of motor can be installed directly, without adding any device.
6. Maintenance free
Seal grease to achieve maintenance free. No refueling, no mounting direction restrictions.
7, stable performance
The manufacturing process of high wear-resistant materials and high precision parts has been certified by ISO9000 quality system, which guarantees the reliable operation of the reducer.
Product Classification
WF Series
High Precision Miniature Reducer
WF series is a high precision micro cycloidal reducer with flange, which has a wide range of applications. This series of reducers includes precise reduction mechanisms and radial – axial roller bearings. The unique design allows load to act directly on the output flange or housing without additional bearings. WF series reducer is characterized by module design, can be installed through the flange motor and reducer, belongs to the motor directly connected reducer.
WFH Series
High Precision Miniature Reducer
WFH series is a hollow form of high precision miniature cycloidal reducer, wire, compressed air pipeline, drive shaft can be through the hollow shaft, non-motor direct connection type reducer. The WFH series is fully sealed, full of grease and includes precise deceleration mechanism and radial – axial roller bearings. The unique design allows load to be acted directly on the output flange or housing without additional bearings.
WR Series
high-precision corner reducer
The WR series is a flange output corner reducer. Like the WF and WFH series, it is a high-precision reducer (backlash less than 1 arc.min), and the level 2 can also be within 1 arc.min, which is higher than other types. Corner type reducer. It can replace the harmonic drive reducer, and its life and rigidity are more than 3 times that of the harmonic.
Product Parameters
Size | reduction ratio | Rated output moment | Allowable torque of start and stop | Instantaneous allowable moment | Rated input speed | Maximum input speed | Tilt stiffness | Torsional stiffness | No-load starting torque | Transmission accuracy | Error accuracy | Moment of inertia | Weight | |
Axis rotation | Shell rotation | Nm | Nm | Nm | rpm | rpm | Nm/arcmin | Nm/arcmin | Nm | arcmin | arcmin | kg-m² | kg | |
WF07 | 21 | 20 | 15 | 30 | 45 | 3000 | 6000 | 6 | 1.1 | 0.12 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 0.52 | 0.42 |
41 | 40 | 0.11 | 0.47 | |||||||||||
WF17 | 21 | 20 | 50 | 100 | 150 | 3000 | 6000 | 28 | 6 | 0.21 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 0.88 | 0.85 |
41 | 40 | 0.18 | 0.72 | |||||||||||
61 | 60 | 0.14 | 0.69 | |||||||||||
WF25 | 21 | 20 | 110 | 220 | 330 | 3000 | 5500 | 131 | 24 | 0.47 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 6.12 | 2 |
31 | 30 | 0.41 | 5.67 | |||||||||||
41 | 40 | 0.38 | 4.9 | |||||||||||
51 | 50 | 0.35 | 4.56 | |||||||||||
81 | 80 | 0.31 | 4.25 | |||||||||||
WF32 | 25 | 24 | 190 | 380 | 570 | 3000 | 4500 | 240 | 35 | 1.15 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 11 | 4.2 |
31 | 30 | 1.1 | 10.8 | |||||||||||
51 | 50 | 0.77 | 9.35 | |||||||||||
81 | 80 | 0.74 | 8.32 | |||||||||||
101 | 100 | 0.6 | 7.7 | |||||||||||
WF40 | 25 | 24 | 320 | 640 | 960 | 3000 | 4000 | 377 | 50 | 1.35 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 13.2 | 6.6 |
31 | 30 | 1.32 | 12.96 | |||||||||||
51 | 50 | 0.92 | 11.22 | |||||||||||
81 | 80 | 0.81 | 9.84 | |||||||||||
121 | 120 | 0.72 | 8.4 |
Installation Instructions
Company Profile
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
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Application: | Motor, Machinery, Agricultural Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Adjusting Gear Ratio in a Variable Gearbox
In a variable gearbox, adjusting the gear ratio is typically achieved through mechanisms like Continuously Variable Transmissions (CVTs). CVTs use various designs, such as pulleys with adjustable diameters or expanding/contracting belts, to vary the effective gear ratio continuously. By changing the effective diameters of the pulleys or the distance between the belt’s contact points, the gear ratio can be adjusted smoothly, allowing the engine to operate at its most efficient speed under different load conditions. Other variable transmission systems may use different principles, but the goal is to provide seamless and continuous adjustment of the gear ratio.
Maintaining and Servicing a Variable Gearbox
Maintaining and servicing a variable gearbox, such as a Continuously Variable Transmission (CVT), is essential to ensure optimal performance and longevity. Here are the steps involved:
- Regular Inspections: Perform routine visual inspections of the gearbox to check for leaks, damage, or unusual wear. Address any issues promptly.
- Fluid Level Check: CVTs use special transmission fluid. Check the fluid level according to the manufacturer’s guidelines and top up if necessary.
- Fluid Change: Over time, transmission fluid can deteriorate. Follow the recommended fluid change intervals to maintain proper lubrication and cooling.
- Belt Inspection: In belt-driven CVTs, inspect the belt for signs of wear, cracking, or stretching. Replace the belt if it shows significant damage.
- Belt Adjustment: Some CVTs have adjustable belts. Follow the manufacturer’s instructions to ensure proper tension for optimal performance.
- Software Updates: If the variable gearbox is electronically controlled, stay updated with the latest software patches or updates from the manufacturer.
- Professional Service: For more complex maintenance tasks, such as internal inspections or repairs, consult a professional technician with experience in variable gearboxes.
- Follow Manufacturer’s Guidelines: Always adhere to the manufacturer’s recommended maintenance schedule and guidelines for your specific gearbox model.
Proper maintenance and timely servicing can help extend the lifespan of the variable gearbox and ensure that your vehicle or equipment operates smoothly and efficiently.
Benefits of Using a Variable Gearbox
A variable gearbox, such as a Continuously Variable Transmission (CVT), offers several advantages. It provides seamless and stepless transitions between gear ratios, resulting in smoother acceleration and improved fuel efficiency. Variable gearboxes adapt to changing driving conditions, maintaining the engine’s optimal power and torque output. They eliminate the need for conventional gear shifts, reducing driver fatigue and improving overall driving experience. Additionally, variable gearboxes can enhance engine responsiveness, reduce emissions, and provide better performance on inclines or variable terrains.
editor by CX 2023-12-20