Merchandise Description
Quick Details
| Form: | Spur | Spot of Origin: | HangZhou , China (Mainland) | Design Variety: | BG0571 |
| Model Title: | AT | Material: | Steel | Item Type: | Non-Normal Solution / Personalize Solution |
| Software Supplies: | Iron, Steel, Brass, Copper, Aluminum and Stainless Metal | Machining Method: | Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining | Floor End: | Anti-rust Treatment, Warmth Remedy, Sprucing and Coating Treatment method |
| Floor Hardness: | HRC 28~32, HRC forty~forty four, HRC fifty eight~62 | Rust Safety Time: | 2 Years Maximun | Tooth Profile Precision: | GB 5~8 stage (AGMA 10~13 degree) |
| Relevant Normal: | GB / ISO / DIN / JIS / AGMA | Quoted Condition: | Second / 3D Drawing / Sample | Top quality Guarantee: | 1 Calendar year |
Packaging & Supply
| Packaging Details: | Anti-rust Paper, Modest Box and Carton |
| Shipping and delivery Depth: | 20 ~ 30 times |
Products Selection
| Material | Carbon Steel | SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214L…… |
| Alloy Steel | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…… | |
| Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40…… | |
| Machining Process | Gear Hobbing, Equipment Milling, Equipment Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
|
| Modules | 1., 1.twenty five, 1.5, 1.seventy five, 2., 2.25, 2.5……8. | |
| Tolerance Manage | Outer Diameter | ±0.005 mm |
| Length Dimension | ±0.05 mm | |
| Teeth Accuracy | DIN Course 4, ISO/GB Course 4, AGMA Class thirteen, JIS Class | |
| Heat Therapy | Quenching & Tempering, Carburizing & Quenching, Higher-frequency Hardening, Carbonitriding…… | |
| Surface Treatment | Blacking, Sprucing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating…… | |
| Standard | European, American or Britain Normal | |
Manufacturing unit Overview
ABOUT US:
As your 1-stop source, AT PRECAST,we design, manufacturer and distribute precast concrete components such as the Lifting Systems and Anchoring systems Coil and Ferrule Inserts. for Concrete and Prefabricated area.
As a leader in developing concrete accessory items, our main goal is to produce products that are safer, quicker and much more expense effective.
With more than entirely 50 many years functioning experience, our complete personnel is dedicated to offer you with the very best consumer provider and aggressive rates. Our income drive are CZPT to answer your queries swiftly and supply you complex assist .
Assurance:
100% quality manufacturing.
We guarantee that our products meet your supplied specifications
Extremely competitive pricing
Delivery to your port or front door
4 —- 8 week lead times
We handle all paperwork
Partial container orders
Flexible payment options
Unique tooling options
Full range of packaging options from bulk to retail ready
Complete testing services available
FAQs:
1. The place is your place?
We are found in HangZhou City of China and are closed to Airport. It normally takes 30minuts by vehicle from Liuting Airport our business.
2. How lengthy has the organization been established?
AT Sector was established in 2009. There is 6 years exporting ordeals.
3. How several employees do you have?
Administration / sales 4
Engineering / layout as our partner 8
Production as our partners one hundred twenty
High quality assurance / inspection ten
4. Which nations around the world do you export to?
U.S.A, Germany, France, Italy, Uk, Brazil, Center east of Asia, Thailand,
five. What proportion of your items are exported?
a hundred% of our generation are exported to all over the globe.
six. How lengthy does it consider to get samples?
a) Pattern:thirty-45days after order
b) Sample:30days soon after pattern finishing.
c) The direct time is the basic creation interval and does not consist of the transportation time.
seven. New solution improvement approach
Obtained tooling purchase and sample buy with fifty% deposit—Maintain a meeting with the relation dept. to make certain the developing plan—Design and style sample, fixture and gauge and creating them in our home—mold steel buying—Machining—Inspection—Send out the sample with original inspection report.
8. How long is the manufacturing guide time?
Mass Creation: 90days after sample approval by yours.
The lead time is the general generation period including the transportation time.
We could make some specific production arrangement efficiently if consumer has urgent require.
nine. What foundation can we get goods?
We typically provide consumers costs FOB& CIF (Carriage, Insurance & Freight). The CIF consists of the freight value to your nominated sea port.
We do give clearance of goods which wants to be dealt with by a nearby freight forwarder.
All nearby fees and taxes are the responsibility of the buyer. We are content to offer advisement on shipping if needed.
ten. What are the payment conditions?
Payment terms are negotiable and will increase for extended time period consumers.
For the duration of the initial stages, we ask for fifty% of tooling fee in progress with the balance payable on acceptance of samples.
Production orders can be negotiable. We favor fifty% deposit and the equilibrium by T/T just before sails. But often T/T 30 times following sails would also acceptable.
eleven. Which currency can we acquire in?
We can deal in USD / Euro forex / GBP.
twelve. How long does it take to ship goods from China by sea?
It normally takes about 5 months to European ports additionally 1 week customs clearance, so you can get the container within 6 to 7 weeks. It will take about 2 months to east coast and 3 weeks to west coastline US ports. All sea goods are delivered from HangZhou Port.
13. How lengthy does it get to ship products from China by air?
It takes about 7 days to all significant places.
fourteen. Can we go to the factory to carry out an audit?
Indeed, you are welcome to go to our partner manufacturing unit by prior agreement.
fifteen. How do we retain shopper confidentiality?
We are content to indicator Confidentiality Agreements with consumers and will honor them.
16. Which languages do we do business in?
Despite the fact that we do company with many countries around the globe, we can only connect effectively in Chinese English.
All data equipped ought to as a result be supplied in this kind.
17. Is there a least volume of organization required to conduct intercontinental getting?
There are no minimal volumes, but the prices of the products, furthermore the fastened costs of importing helps make it a lot more cost-effective to purchase in high volumes. All potential buyers will be assessed on an personal foundation to figure out if it appears a practical selection for all parties to develop a romantic relationship.
18. What kind of components you are specialised in?
Our organization contains 2 regions,
one particular is for development precast like lifting method, rigging hardware metallic parts.
An additional is tailored metallic organization of quality sand castings, investment castings, lost foam castings, hot forgings, cold forgings, stampings, machined parts, injectionmolded plastics parts, etc.
19. Which sort of equipments do you have?
Forging friction press 160Ton, 300Ton, 630Ton, 1200Ton
Casting CZPT of 200kg, 500kg,1000kgs, 2000kgs
Push of 63ton, 120tons
CNC Machining middle
CNC Vertical Lathe
CNC Lathe middle
Boring equipment
Drilling machine
|
US $0.98 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Industry |
|---|---|
| Function: | Distribution Power |
| Layout: | Cycloidal |
| Hardness: | Hardened |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
| Shape: | Spur | Place of Origin: | Qingdao , China (Mainland) | Model Number: | BG0027 |
| Brand Name: | AT | Material: | Steel | Product Type: | Non-Standard Product / Customize Product |
| Application Materials: | Iron, Steel, Brass, Copper, Aluminum and Stainless Steel | Machining Process: | Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining | Surface Finish: | Anti-rust Treatment, Heat Treatment, Polishing and Coating Treatment |
| Surface Hardness: | HRC 28~32, HRC 40~44, HRC 58~62 | Rust Protection Time: | 2 Years Maximun | Tooth Profile Precision: | GB 5~8 level (AGMA 10~13 level) |
| Applicable Standard: | GB / ISO / DIN / JIS / AGMA | Quoted Condition: | 2D / 3D Drawing / Sample | Quality Guarantee: | 1 Year |
###
| Packaging Details: | Anti-rust Paper, Small Box and Carton |
| Delivery Detail: | 20 ~ 30 days |
###
| Material | Carbon Steel | SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L…… |
| Alloy Steel | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…… | |
| Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40…… | |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
|
| Modules | 1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5……8.0 | |
| Tolerance Control | Outer Diameter | ±0.005 mm |
| Length Dimension | ±0.05 mm | |
| Teeth Accuracy | DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0 | |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… | |
| Surface Treatment | Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating…… | |
| Standard | European, American or Britain Standard | |
|
US $0.98 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Industry |
|---|---|
| Function: | Distribution Power |
| Layout: | Cycloidal |
| Hardness: | Hardened |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
| Shape: | Spur | Place of Origin: | Qingdao , China (Mainland) | Model Number: | BG0027 |
| Brand Name: | AT | Material: | Steel | Product Type: | Non-Standard Product / Customize Product |
| Application Materials: | Iron, Steel, Brass, Copper, Aluminum and Stainless Steel | Machining Process: | Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining | Surface Finish: | Anti-rust Treatment, Heat Treatment, Polishing and Coating Treatment |
| Surface Hardness: | HRC 28~32, HRC 40~44, HRC 58~62 | Rust Protection Time: | 2 Years Maximun | Tooth Profile Precision: | GB 5~8 level (AGMA 10~13 level) |
| Applicable Standard: | GB / ISO / DIN / JIS / AGMA | Quoted Condition: | 2D / 3D Drawing / Sample | Quality Guarantee: | 1 Year |
###
| Packaging Details: | Anti-rust Paper, Small Box and Carton |
| Delivery Detail: | 20 ~ 30 days |
###
| Material | Carbon Steel | SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L…… |
| Alloy Steel | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…… | |
| Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40…… | |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
|
| Modules | 1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5……8.0 | |
| Tolerance Control | Outer Diameter | ±0.005 mm |
| Length Dimension | ±0.05 mm | |
| Teeth Accuracy | DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0 | |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… | |
| Surface Treatment | Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating…… | |
| Standard | European, American or Britain Standard | |
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
editor by czh 2022-12-22