Merchandise Description
Company Profiles
  Â
-We are a leading gear motor producer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a top manufacturer of equipment motor and gearbox.
Because 1991, we have specialised in production a broad variety of equipment motor and equipment box such as:
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- helical gear motor
- helical bevel equipment motor
- parallel shaft helical gear motor
- helical worm equipment motor
- hoist drive
- heavy-obligation helical gearbox
- heavy-obligation helical bevel gearbox
- gear motor for auto parking technique
- sprial bevel gearbox
Solution Description
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P collection equipment motor is composed with two-phase or three-stage gears. Input shaft and output shaft is parallel.
Mounting position: footed mounting, flange mounting, shaft mounting and so on.
Complex info:
output speed: Â Â 10 ~ 752 rpm
rated output torque:ten ~ 20000 Nm
motor electrical power: Â 0.twelve ~ 200 KW
Merchandise Present
Solution Specification
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Product attributes | |||||||
1. P collection parallel shaft helical gear motor are the ideal answer when set up area is minimal under the same permitted torque. | |||||||
2. Tiny vibration and reduced noise, with higher transmission efficiency. | |||||||
3. The numerous different sizes and styles make certain that the gearmotors can be utilized in a broad range of apps even below the most unfavorable problems,normally utilized in conveyor and materials processing purposes. | |||||||
General Technical data | |||||||
Housing materials | HT250 higher-energy solid iron | ||||||
Housing hardness | HBS190-240 | ||||||
Pinion material | 20CrMnTiH | ||||||
Gear content | 20CrMnTiH | ||||||
Surface hardness of gears | HRC58°~sixty two ° | ||||||
Gear core hardness | HRC33~40 | ||||||
Input/output shaft material | 40CrMnTiH | ||||||
Input / Output shaft hardness | HRC25~30 | ||||||
Machining precision of gears | accurate grinding, 6~7 Grade | ||||||
Lubricating oil | GB L-CKC220 | ||||||
Heat treatment | tempering, cementiting, quenching, etc. | ||||||
Efficiency | 94%~ninety six% (relies upon on the transmission phase)Â | ||||||
Noise (MAX) | 60~68dB | ||||||
Temp. rise (MAX) | 40°C | ||||||
Temp. increase (Oil)(MAX) | 50°C | ||||||
Vibration | ≤20µm | ||||||
Backlash | ≤20Arcmin | ||||||
Brand of bearings | China Leading manufacturer C&U,LYC,TMB or other brand names asked for, SKF….. | ||||||
Brand of oil seal | CTY— ZheJiang or other manufacturers asked for | ||||||
P —- sequence parallel shaft helical equipment motor | |||||||
P-sequence single phases | |||||||
Model | Output Shaft Dia. | Centre Peak | Output Flange Dia. | Electrical power | Ratio | Permitted Torque | Output Speed |
Sound (mm) | Â (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
P37 | 25k6 | 112h13 | one hundred ten/160 | .twelve~three | three.88~a hundred thirty | 240 | ten~374 |
P47 | 30k6 | 128.1h13 | a hundred thirty/two hundred | .12~3 | nine.15~622 | 435 | 2.2~157 |
P57 | 35k6 | 136h13 | 180/250 | .12~5.5 | five.21~two hundred | 605 | 6.5~276 |
P67 | 40k6 | 159.5h13 | one hundred eighty/250 | .18~5.5 | 4.fourteen~225 | 830 | 5.7~360 |
P77 | 50k6 | 200h13 | 230/300 | .25~11 | four.28~280 | 1720 | 3.1~336 |
P87 | 60m6 | 246.7h13 | 250/350 | .37~22 | four.13~1300 | 3060 | 1.1~356 |
P97 | 70m6 | 285h13 | 350/450 | one.1~30 | four.52~253 | 4400 | three.6~131 |
P107 | 90m6 | 332.4h13 | 350/450 | one.1~forty five | six.29~253 | 8990 | 2.7~236 |
P127 | 110m6 | 382.6h13 | 450/550 | 4.~ninety | 4.84~176 | 13800 | four.2~316 |
P157 | 120m6 | 447h13 | 550/660 | 5.5~200 | twelve.5~207 | 25710 | 3.3~one hundred twenty five |
 | |||||||
P sequence double stages | |||||||
Model | Output Shaft Dia. | Middle Height | Output Flange Dia. | Electrical power | Ratio | Permitted Torque | Output Speed |
Solid (mm) | Â (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
P37D17 | 25k6 | 112h13 | 110/a hundred and sixty | .twelve~.18 | 129~322 | a hundred ninety | four~ten |
P47D17 | 30k6 | 128.1h13 | one hundred thirty/200 | .12~.eighteen | 178~622 | 400 | 2.2~7.4 |
P57D37 | 35k6 | 136h13 | 180/250 | .twelve~.37 | 134~967 | 615 | 1.4~ten |
P67D37 | 40k6 | 159.5h13 | a hundred and eighty/250 | .12~.fifty five | 175~1429 | 900 | .9~eight |
P77D37 | 50k6 | 200h13 | 230/three hundred | .twelve~.seventy five | 280~2613 | 1690 | .fifty one~4.nine |
P87D57 | 60m6 | 246.7h13 | 250/350 | .twelve~1.five | 249~4954 | 3070 | .28~5.7 |
P97D57 | 70m6 | 285h13 | 350/450 | .12~2.two | 363~7348 | 4390 | .19~3.9 |
P107D77 | 90m6 | 332.4h13 | 350/450 | .twelve~4. | 255~14767 | 9630 | .09~5.six |
P127D77 | 110m6 | 382.6h13 | 450/550 | .twelve~5.5 | 376~22323 | 13500 | .06-3.eight |
P127D87 | 110m6 | 382.6h13 | 450/550 | five.5~11 | 166~418 | 13500 | three.4~8.7 |
P157D97 | 120m6 | 447h13 | 550/660 | .fifty five~eleven | 197~6295 | 19710 | .22~7.three |
Remarks: you should refer to our catalogue or question for product sales man when your specialized specifications is   special. |
Bundle
Plastic bag + picket carton
Certification
FAQ
Q: Can you print other colours?
Sure. Customized coloration can be printed on the gear motor in accordance to your requirements.
Q: Is that factory price?
Yes. We assure you all charges are based on factory.
Q:Â What is the lifestyle span? what is the promise
The lifespan of equipment motor can reach 5-20Â years depending on different working problems .The ensure time is 1 yr soon after shipping.
Q: What documents are obtainable?
A entire range files such as structural drawings, packing checklist, installation manual and relative certificates can be presented. Furthermore, customs declaration is offered. We offer one particular-quit provider for you.Â
Q: Is it in a position to tailored?
sure, we could re-design and style and make the equipment motor as your needs if the amount is big.
/ Set | |
1 Set (Min. Order) |
###
Application: | Motor, Machinery, Transmission Equipment/ Crane |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Shunting |
Gear Shape: | Bevel |
Step: | Three-Step |
###
Customization: |
---|
###
Product features | |||||||
1. P series parallel shaft helical gear motor are the perfect solution when installation space is limited under the same permitted torque. | |||||||
2. Little vibration and low noise, with high transmission efficiency. | |||||||
3. The many different sizes and designs ensure that the gearmotors can be used in a wide variety of applications even under the most unfavorable conditions,typically used in conveyor and materials processing applications. | |||||||
General Technical data | |||||||
Housing material | HT250 high-strength cast iron | ||||||
Housing hardness | HBS190-240 | ||||||
Pinion material | 20CrMnTiH | ||||||
Gear material | 20CrMnTiH | ||||||
Surface hardness of gears | HRC58°~62 ° | ||||||
Gear core hardness | HRC33~40 | ||||||
Input/output shaft material | 40CrMnTiH | ||||||
Input / Output shaft hardness | HRC25~30 | ||||||
Machining precision of gears | accurate grinding, 6~7 Grade | ||||||
Lubricating oil | GB L-CKC220 | ||||||
Heat treatment | tempering, cementiting, quenching, etc. | ||||||
Efficiency | 94%~96% (depends on the transmission stage) | ||||||
Noise (MAX) | 60~68dB | ||||||
Temp. rise (MAX) | 40°C | ||||||
Temp. rise (Oil)(MAX) | 50°C | ||||||
Vibration | ≤20µm | ||||||
Backlash | ≤20Arcmin | ||||||
Brand of bearings | China Top brand C&U,LYC,TMB or other brands requested, SKF….. | ||||||
Brand of oil seal | CTY— Taiwan or other brands requested | ||||||
P —- series parallel shaft helical gear motor | |||||||
P-series single stages | |||||||
Model | Output Shaft Dia. | Center Height | Output Flange Dia. | Power | Ratio | Permitted Torque | Output Speed |
Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
P37 | 25k6 | 112h13 | 110/160 | 0.12~3 | 3.88~130 | 240 | 10~374 |
P47 | 30k6 | 128.1h13 | 130/200 | 0.12~3 | 9.15~622 | 435 | 2.2~157 |
P57 | 35k6 | 136h13 | 180/250 | 0.12~5.5 | 5.21~200 | 605 | 6.5~276 |
P67 | 40k6 | 159.5h13 | 180/250 | 0.18~5.5 | 4.14~225 | 830 | 5.7~360 |
P77 | 50k6 | 200h13 | 230/300 | 0.25~11 | 4.28~280 | 1720 | 3.1~336 |
P87 | 60m6 | 246.7h13 | 250/350 | 0.37~22 | 4.13~1300 | 3060 | 1.1~356 |
P97 | 70m6 | 285h13 | 350/450 | 1.1~30 | 4.52~253 | 4400 | 3.6~131 |
P107 | 90m6 | 332.4h13 | 350/450 | 1.1~45 | 6.29~253 | 8990 | 2.7~236 |
P127 | 110m6 | 382.6h13 | 450/550 | 4.0~90 | 4.84~176 | 13800 | 4.2~316 |
P157 | 120m6 | 447h13 | 550/660 | 5.5~200 | 12.5~207 | 20250 | 3.3~125 |
P series double stages | |||||||
Model | Output Shaft Dia. | Center Height | Output Flange Dia. | Power | Ratio | Permitted Torque | Output Speed |
Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
P37D17 | 25k6 | 112h13 | 110/160 | 0.12~0.18 | 129~322 | 190 | 4~10 |
P47D17 | 30k6 | 128.1h13 | 130/200 | 0.12~0.18 | 178~622 | 400 | 2.2~7.4 |
P57D37 | 35k6 | 136h13 | 180/250 | 0.12~0.37 | 134~967 | 615 | 1.4~10 |
P67D37 | 40k6 | 159.5h13 | 180/250 | 0.12~0.55 | 175~1429 | 900 | 0.9~8 |
P77D37 | 50k6 | 200h13 | 230/300 | 0.12~0.75 | 280~2613 | 1690 | 0.51~4.9 |
P87D57 | 60m6 | 246.7h13 | 250/350 | 0.12~1.5 | 249~4954 | 3070 | 0.28~5.7 |
P97D57 | 70m6 | 285h13 | 350/450 | 0.12~2.2 | 363~7348 | 4390 | 0.19~3.9 |
P107D77 | 90m6 | 332.4h13 | 350/450 | 0.12~4.0 | 255~14767 | 9630 | 0.09~5.6 |
P127D77 | 110m6 | 382.6h13 | 450/550 | 0.12~5.5 | 376~22323 | 13500 | 0.06-3.8 |
P127D87 | 110m6 | 382.6h13 | 450/550 | 5.5~11 | 166~418 | 13500 | 3.4~8.7 |
P157D97 | 120m6 | 447h13 | 550/660 | 0.55~11 | 197~6295 | 19710 | 0.22~7.3 |
Remarks: please refer to our catalogue or ask for sales man when your technical requirements is special. |
/ Set | |
1 Set (Min. Order) |
###
Application: | Motor, Machinery, Transmission Equipment/ Crane |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Shunting |
Gear Shape: | Bevel |
Step: | Three-Step |
###
Customization: |
---|
###
Product features | |||||||
1. P series parallel shaft helical gear motor are the perfect solution when installation space is limited under the same permitted torque. | |||||||
2. Little vibration and low noise, with high transmission efficiency. | |||||||
3. The many different sizes and designs ensure that the gearmotors can be used in a wide variety of applications even under the most unfavorable conditions,typically used in conveyor and materials processing applications. | |||||||
General Technical data | |||||||
Housing material | HT250 high-strength cast iron | ||||||
Housing hardness | HBS190-240 | ||||||
Pinion material | 20CrMnTiH | ||||||
Gear material | 20CrMnTiH | ||||||
Surface hardness of gears | HRC58°~62 ° | ||||||
Gear core hardness | HRC33~40 | ||||||
Input/output shaft material | 40CrMnTiH | ||||||
Input / Output shaft hardness | HRC25~30 | ||||||
Machining precision of gears | accurate grinding, 6~7 Grade | ||||||
Lubricating oil | GB L-CKC220 | ||||||
Heat treatment | tempering, cementiting, quenching, etc. | ||||||
Efficiency | 94%~96% (depends on the transmission stage) | ||||||
Noise (MAX) | 60~68dB | ||||||
Temp. rise (MAX) | 40°C | ||||||
Temp. rise (Oil)(MAX) | 50°C | ||||||
Vibration | ≤20µm | ||||||
Backlash | ≤20Arcmin | ||||||
Brand of bearings | China Top brand C&U,LYC,TMB or other brands requested, SKF….. | ||||||
Brand of oil seal | CTY— Taiwan or other brands requested | ||||||
P —- series parallel shaft helical gear motor | |||||||
P-series single stages | |||||||
Model | Output Shaft Dia. | Center Height | Output Flange Dia. | Power | Ratio | Permitted Torque | Output Speed |
Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
P37 | 25k6 | 112h13 | 110/160 | 0.12~3 | 3.88~130 | 240 | 10~374 |
P47 | 30k6 | 128.1h13 | 130/200 | 0.12~3 | 9.15~622 | 435 | 2.2~157 |
P57 | 35k6 | 136h13 | 180/250 | 0.12~5.5 | 5.21~200 | 605 | 6.5~276 |
P67 | 40k6 | 159.5h13 | 180/250 | 0.18~5.5 | 4.14~225 | 830 | 5.7~360 |
P77 | 50k6 | 200h13 | 230/300 | 0.25~11 | 4.28~280 | 1720 | 3.1~336 |
P87 | 60m6 | 246.7h13 | 250/350 | 0.37~22 | 4.13~1300 | 3060 | 1.1~356 |
P97 | 70m6 | 285h13 | 350/450 | 1.1~30 | 4.52~253 | 4400 | 3.6~131 |
P107 | 90m6 | 332.4h13 | 350/450 | 1.1~45 | 6.29~253 | 8990 | 2.7~236 |
P127 | 110m6 | 382.6h13 | 450/550 | 4.0~90 | 4.84~176 | 13800 | 4.2~316 |
P157 | 120m6 | 447h13 | 550/660 | 5.5~200 | 12.5~207 | 20250 | 3.3~125 |
P series double stages | |||||||
Model | Output Shaft Dia. | Center Height | Output Flange Dia. | Power | Ratio | Permitted Torque | Output Speed |
Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
P37D17 | 25k6 | 112h13 | 110/160 | 0.12~0.18 | 129~322 | 190 | 4~10 |
P47D17 | 30k6 | 128.1h13 | 130/200 | 0.12~0.18 | 178~622 | 400 | 2.2~7.4 |
P57D37 | 35k6 | 136h13 | 180/250 | 0.12~0.37 | 134~967 | 615 | 1.4~10 |
P67D37 | 40k6 | 159.5h13 | 180/250 | 0.12~0.55 | 175~1429 | 900 | 0.9~8 |
P77D37 | 50k6 | 200h13 | 230/300 | 0.12~0.75 | 280~2613 | 1690 | 0.51~4.9 |
P87D57 | 60m6 | 246.7h13 | 250/350 | 0.12~1.5 | 249~4954 | 3070 | 0.28~5.7 |
P97D57 | 70m6 | 285h13 | 350/450 | 0.12~2.2 | 363~7348 | 4390 | 0.19~3.9 |
P107D77 | 90m6 | 332.4h13 | 350/450 | 0.12~4.0 | 255~14767 | 9630 | 0.09~5.6 |
P127D77 | 110m6 | 382.6h13 | 450/550 | 0.12~5.5 | 376~22323 | 13500 | 0.06-3.8 |
P127D87 | 110m6 | 382.6h13 | 450/550 | 5.5~11 | 166~418 | 13500 | 3.4~8.7 |
P157D97 | 120m6 | 447h13 | 550/660 | 0.55~11 | 197~6295 | 19710 | 0.22~7.3 |
Remarks: please refer to our catalogue or ask for sales man when your technical requirements is special. |
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by CX 2023-03-27